How To Beat Your Boss Audi G28
How to Replace an Audi G28 Engine Speed Sensor Charles the Humble Technician teaches how to replace the G28 Engine Speed Sensor. This sensor is situated near the transmission's edge just above the flywheel gear. It sends a message to the ECU via an uncolored wire T55/49, then to the tachometer on the instrument cluster. 1. Engine Speed Sensor It is located on the outside of the transmission above the flywheel ring gear the G28 Engine Speed Sensor sends a signal to ECU pin T55/49 using an uncolored wire. The ECU then utilizes this information to regulate fuel, timig and boost. It also sends an indicator to the G5 Tachometer located in the instrument cluster. The sensor is used to connect with the G40 Camshaft position Sensor. The ecu must be aware when the crankshaft is TDC and where the camshaft is so it can start spark and injectors in the right way. If this sensor fails when it fails, the ECU will display an error code P00160. This indicates that the Crank Shaft is not in line with the Intake Camshaft. It could also indicate a chain stretch or a jumped chain link in the upper chain. However, the code won't appear on its own, without additional information from other sensors (G4 and G40). It's a bit tricky to test since there are various pins on the connector and they all have different functions. The best way to do it is to measure the resistance between the ECU and the sensor. When the sensor is fully operational, it should read approximately 1000 ohms. Examine for signs of coolant or oil in the connector bay if you have issues with this part. 2. Injectors Yesterday, when accelerating from highway paytoll at maximum speed I noticed a significant reduction in power. It was as if the engine was running out of gas. Or, my injectors were not firing. I pulled out the spark plugs this morning, three were soaked in gasoline, and the fourth was unclean. I put tissue over each injector hole, and when I turn the engine on without sparks, the 3 that have gazoline pop right out. The 4th one remains shut. I tried to test the ground connections of ECU pins 14,30, and 48/55. I found zero ohm. I'm assuming that the issue is in another location. I also tried to reset the PID but without success. The car can start when the G28 is not plugged in and it runs perfectly when it is connected but it still has the intermittent misfire issue at higher RPM. The temperature sensor for the coolant (G62) shows the wrong temp value -49c, even if I unplug it. Also, i noticed that the gauge for oil pressure in the cockpit is showing 2 bar, whereas the actual pressure is 0.0 when I crank up the engine. I'm not certain what to do, as i think i've pretty much completely ruled out all other possibilities. I'm concerned that i may have missed something. Let me know should you have any suggestions! TIA! 3. Fuel Pump The fuel pump in the g28 gets a signal from the RPM sensor. The GM-style transmitter is identical to the G4 and they both work in the 80, 100, 200, UrS and RS2 cars which is why you can easily locate one at a wrecking yard or at a parts store. It is easy to test them – just switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump on the connector's edge facing up). They should be infinite Ohms. 4. ECU Our 20vt turbo (3B AAN, ABY and ADU) engines have an ECU that has to be aware of the speed and position of the crankshaft to make decisions about timing of the fuel injector, for example. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If either of these sensors go badly, you will see codes on the diagnostic scanner that can lead to engine shutdown. Some of the symptoms of a malfunctioning G28 sensor include an inaccurate rev counter in the gearbox the gears are shifting faster than normal and/or a misfire when you're in gear. It is likely that the sensor is failing and requires to be replaced if you experience any of these symptoms. They're cheap and easy to find especially when they're an Bosch sensor like ours. You can also choose the GM version of this component is also a great option. 5. Tachometer A failing engine sensor could cause a number of problems within your vehicle. It's a vital component of your Audi's transmission, since it relays information to the ECU about how the car's crankshaft is rotating. This sensor could cause the transmission to malfunction and other components of the car to be affected. The G5 engine sensor is located at the edge of transmission, above the flywheel ring. It transmits a signal via gray wire to ECU pin T55/49. The ECU uses this signal to control fuel and boost, as well as timig. audi car key replacement sends it to the G5 Tachometer inside the instrument cluster. You can test the sensor for failure by examining the continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection to pin T6a/1 (trace [79trace [79]) and between T6a/1 and the instrument cluster pin T26a/12. There should be an average resistance of 1000 ohms in these areas. This is a common part across the Audi 80 100, 200, UrS and RS2 range from 1985 MC to the 1997 UrS AAN and 1995 RS2 ADU so good parts could be found in wrecking yards.